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Yes, the low cost of operation is the leading reason for MIG welding with straight CO2, also called C100. But how big is the difference when compared to a 75% Argon/25% CO2 blend? Also known as C25, it’s considered the best all-around gas blend for MIG welding on mild steel. Here’s a chart comparing two popular sizes side-by-side.
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You can weld in panels by over lapping and plug welding them, but this method is prone to trapping moisture between the panels. The best way to do the over lap style repair though is make shure you have good metal to weld to on the original panel.
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